64, Adarsh Gold Ind. Estate, Nr. CISF Camp, Odhav, Ahmedabad – 382415
Plant & Quality Assurance

Manufacturing Infrastructure & Testing

State-of-the-art production facility at Adarsh Gold Industrial Estate, Odhav, Ahmedabad, equipped with CNC precision turning, automatic pipe boring, and dynamic balancing machines.

Ahmedabad Production Unit

Modern Machinery & Precision Fabrication

Ajay Industries operates a comprehensive industrial unit situated at Adarsh Gold Ind. Estate, Nr. CISF Camp, Odhav, Ahmedabad. Our facility is designed for high-volume serial production of standard conveyor rollers and idlers, alongside flexible custom fabrication for heavy-duty drive drum pulleys up to Ø1200mm diameter.

Automatic Pipe Cutting & End Boring

Dual-head simultaneous boring machines ensuring both bearing housings are perfectly coaxial.

CNC Turning & Stepped Shafts

Micron-level journal precision on EN8 / C45 shafts for snug bearing fitment without play.

Dynamic Balancing Machine

Eliminates centrifugal wobble and high-speed vibration for high-velocity bulk conveyors.

Submerged Arc Welding (SAW)

Deep-penetration continuous welding for heavy drum pulley end discs and heavy idler frames.

Facility Address

Ajay Industries Plant

64, Adarsh Gold Ind. Estate, Nr. CISF Camp, Odhav, Ahmedabad – 382415, Gujarat, India.

Monthly Roller Output:10,000+ Units
Max Pulley Diameter:Ø1200 mm
Max Pulley Face Width:2800 mm
Belt Widths Supported:400 mm to 2400 mm
Inspection Standard

5-Stage Quality Assurance Checklist

Every single conveyor roller and drum pulley undergoes rigorous testing prior to packaging and dispatch.

01

Raw Material Testing

Verification of tube wall thickness, EN8 shaft hardness, tensile strength, and bearing certification.

02

Concentricity Check

Dial gauge run-out testing ensuring total radial deflection is less than 0.5mm along the shell length.

03

Labyrinth Sealing

Multi-lip labyrinth seals are pressure packed with synthetic lithium grease for dust/water ingress resistance.

04

Free Rotation Test

Measurement of starting and running rotational drag to ensure ultra-low friction and motor energy savings.

05

Anti-Rust Finish

Electrostatic epoxy primer + heavy polyurethane industrial coating resistant to harsh outdoor weathering.

High-Grade Raw Materials & Components

We only source prime certified materials from trusted Indian and international steel mills.

Heavy ERW / Seamless Tubes
IS 9295 / IS 1239 Compliant
EN8 / C45 / EN9 Shafts
Ground & Turned Carbon Steel
SKF / NBC / ZKL Bearings
Deep Groove C3 Clearance
Synthetic Grease Packing
Lithium Complex High Temp